icon Mechanical served as the lead mechanical engineering subcontractor for the restroom pod and headwall modularization scope on BJC HealthCare's Campus Renewal Phase III project, a 16-story, 660,000 SF hospital expansion with 280 patient rooms in St. Louis. The effort represents the most expansive prefabricated pod and headwall program in icon's company history.
The project site offered no room to stage materials—a major thoroughfare on one side and the hospital's main entrance on the other left zero margin for traditional construction logistics. Integrating prefabricated components into an active hospital environment without disrupting operations demanded a level of sequencing and coordination that stick-built construction could not support.
icon responded with a prefabrication-driven execution strategy modeled on automotive assembly line principles. Pods and headwalls were assembled off-site at icon's Earth City, Missouri facility, pre-loaded onto trailers in precise delivery sequence, and transported wrapped for protection. Each unit was designed to bolt into place with single-point connections. The approach eliminated double handling, minimized on-site congestion, and protected the schedule.
icon mechanical served as the mechanical contractor for the buildout of the 12th and 14th floors at Vanderbilt Children's Hospital. Upon completion, the medical center will feature a footprint of more than 1,000,000 square feet and a total capacity of 401 patient beds.
icon Mechanical delivered design-assist HVAC and plumbing for American Foods Group's 800,000 SF beef processing facility.
icon Mechanical designed, prefabricated, and installed HVAC systems for Siteman Cancer Center's nine-story, 659,000 SF outpatient facility for Washington University School of Medicine.
icon Mechanical is delivering mechanical and plumbing installation for a confidential 150MW hyperscale data center in the Southeast, including 78 chillers and 48,000+ LF of fabricated piping.
icon Mechanical delivered mechanical and plumbing scope for a confidential 42 MW, 446,800 SF data center, including 192 DX precision cooling units providing 13,000 tons of cooling capacity.
icon Mechanical installed mechanical systems for Washington University School of Medicine's LEED Silver certified, six-story, 181,000 SF Couch Biomedical Research Building, achieving significant cost savings through value engineering.
