Hoeganaes Powder Metallurgy Facility Upgrade
icon Mechanical served as general contractor for an $18.7 million process systems upgrade at GKN Hoeganaes' active powder metallurgy manufacturing facility in Gallatin, Tennessee.
From Fabrication to Installation — Fully Coordinated
icon advances mechanical project delivery through fabrication and modular strategies that shift critical work into controlled environments. By planning assemblies before they reach the jobsite, our teams enhance safety, improve quality, reduce field congestion, and support more predictable installation. We also work with clients and project partners to evaluate project drawings and identify opportunities for modular solutions that improve efficiency, streamline installation, and reduce overall project risk.
Our fabrication and modular capabilities connect engineering partners, detailing, shop production, logistics, and field execution. Every assembly is planned with constructability in mind—ensuring it can be delivered safely, fabricated efficiently, installed correctly, and perform as intended.
What We Deliver
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Custom Mechanical Fabrication
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Modular Mechanical Assemblies
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Piping & Plumbing Prefabrication
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Sheet Metal & Ductwork Fabrication
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Skidded Equipment Assemblies
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Multi-trade Coordination Support
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Fabrication-Ready Detailing & Layout
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Quality Control In Controlled Shop Environments
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Logistics, Delivery, & Installation Planning
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Field Installation Support
Execution that Starts Before the Jobsite
Our approach to fabrication and modular delivery is built around early coordination, fabrication-ready planning, and disciplined production. By resolving details before installation begins, we improve safety, reduce rework, and help maintain project schedules in demanding environments.
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Early coordination with our engineering partners and field teams
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Fabrication-ready modeling and detailing
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Constructability review before production begins
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Controlled shop fabrication and quality checks
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Modular assembly strategies aligned with project needs
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Sequenced delivery based on installation phasing
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Coordination of access, rigging, and jobsite logistics
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Field teams prepared for efficient installation
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Seamless flow from design to fabrication
Built Off-Site | Ready On-Site
Fabrication and modular strategies allow critical mechanical work to be completed in safe controlled environments before it reaches the field. This approach improves consistency, reduces jobsite congestion, and helps field teams install with greater speed and precision.
From spool fabrication to modular assemblies, our teams evaluate how each component will be built, transported, lifted, connected, and accessed.
“icon's emphasis on pre-fabrication has allowed us to complete a substantial amount of our work offsite in a controlled and safe environment, reducing the exposure to job site hazards and managing the complex logistics of the site.”
Charles Patrick Smallwood, PE, Assistant Vice President, Sachs Electric
Safety Starts Before the Field
By moving complex work into controlled shop environments, icon reduces jobsite congestion, limits high-risk field conditions, and gives crews a safer, more coordinated path to installation.
Modular Systems at Work
American Food Groups - Beef Processing Facility
icon Mechanical delivered design-assist HVAC and plumbing for American Foods Group's 800,000 SF beef processing facility.
Confidential Advanced Energy Manufacturing Facility
icon Mechanical delivered design-build mechanical systems for a confidential advanced power transformer manufacturing facility in the Southeast, including prefabricated process piping racks supporting advanced production and assembly operations.
Confidential Data Center (3 Buildings / 68 MW)
icon Mechanical is delivering mechanical scope for three 68MW, 236,000 SF hyperscale data centers on the campus of a confidential client. Scope for each building includes liquid cooling, 26 massive air handlers, and a redeployable modular equipment platform.
BJC HealthCare Campus Renewal - Patient Room Pods & Headwalls
icon Mechanical executed its largest prefabricated pod and headwall program to date for BJC HealthCare's 660,000 SF Campus Renewal Phase III hospital expansion in St. Louis.
Siteman Cancer Center
icon Mechanical designed, prefabricated, and installed HVAC systems for Siteman Cancer Center's nine-story, 659,000 SF outpatient facility for Washington University School of Medicine.
Confidential Data Center (2 Buildings / 300 MW)
icon Mechanical is delivering mechanical and HVAC scope for two 300 MW enterprise hyperscale data center buildings on a 1,400-acre campus in the Southwest.
Confidential Data Center (150 MW)
icon Mechanical is delivering mechanical and plumbing installation for a confidential 150MW hyperscale data center in the Southeast, including 78 chillers and 48,000+ LF of fabricated piping.
