Facility Expansion, Kraft Foods / Capri Sun Granite City, IL

Owner
Kraft Foods
Value
$8,000,000
Construction Manager
CSMI / Strand and Associates
Completion
July 2026
Industries
Commercial
Food & Beverage
Manufacturing
icon's role
Engineering
Fabrication & Modular
Mechanical Construction
HVAC & Sheet Metal

icon Mechanical served as the design/build mechanical contractor for this Kraft facility expansion. The project required a new mechanical room, HVAC across three building expansions, piping for new process equipment, and a new product assembly line.

The key to maintaining Kraft's production during construction was icon's approach to prefabrication: all stainless process piping was shop-fabricated into 40-foot, three-tier overhead sections—complete with flanged connections and insulation—allowing installation to proceed with minimal production interference and enabling fabrication to begin before building steel arrived on site. The mechanical room and capacity expansion were completed in seven months. The new product process and assembly line went from concept to operational in under five months, despite multiple equipment delivery delays.

Scope of Work
  • New mechanical room
  • HVAC—three building expansions
  • Process piping for new equipment
  • New product assembly line
  • Orbital welded food-grade SS tube, 1″–6″ diameter
  • Prefabricated overhead piping sections—40 LF, three-tier with flanged connections and insulation
Project Insights
  • Three phases—12-month total duration
  • 40,100 man-hours with zero accidents
  • New line expansion from concept to production in five months on a greenfield site

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